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Place of Origin: | China |
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Brand Name: | Genius Robotics Zhenkang |
Certification: | CE , ISO9001 , ISO14001 |
Model Number: | ZK1400-06 |
Minimum Order Quantity: | 1 set |
Price: | Negotiation |
Packaging Details: | Export standard plywood case, Metal seal box |
Delivery Time: | 7 - 10 Working days |
Payment Terms: | T/T, L/C |
Supply Ability: | 500/Month |
Function: | Arc MIG Welding | Noise: | < 70dB |
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Input Power: | 3P AC220V 50Hz | Laser Vision Sensor: | Yes |
Welding Power Supply: | Magmeet | Installation: | Ground, Lifting, Hanging |
High Light: | rotary welding positioner,welding table positioner |
Mig welding mannipulator introduction
The welding robot is a mechatronic device that can be classified according to the purpose, the controlled motion mode, and the driving method.
According to the purpose, welding robots can be divided into the following two categories, arc welidng robot and spot welding robot.
1) Arc welding robot
Arc welding robots are widely used in many industries such as general machinery and metal structures.
The arc welding robot is a flexible welding system that includes various arc welding attachments, not just a single machine that carries the torch movement at a planned speed and attitude. In arc welding operations, the torch should track the weld bead motion of the workpiece and continuously fill the metal to form a weld. Therefore, the stability of the speed and the accuracy of the trajectory during the movement are two important indicators. Under normal circumstances, the welding speed is about 5~5"/track accuracy is about ±0.2mm. Since the attitude of the welding torch also has a certain influence on the quality of the weld, the adjustable range of the welding gun posture is as large as possible while tracking the weld bead. Some other basic performance requirements are as follows:
a) Set the welding conditions (current, voltage, speed, etc.):
b) Swing function.
c) The troublesome function of the groove.
d) Welding abnormal function detection.
e) Interface function of welding sensor (initial solder joint inspection, bead tracking).
Mig welding manipulator body specification
Robot model | GNS1400W - 06 | |
Application | Arc welding | |
Mounting | Vertical ground, lifting, hanging | |
Number of axes | 6 | |
Max payload | 10 kg | |
Max working radius | 1400mm | |
Repeated posiontioning accuracy | 0.07mm | |
Body total weight | KG | 185KG |
Operating environment | Temperature | 0℃ - 45℃ |
Humidity | 20% - 80% | |
Others | Keep away from corrosive gases or liquids or explosive gases, Keep away from water, oil, dust Keep away from source, magnetic field, high frequency signal source |
|
Power capacity | 6KVA (Robot) + 24KVA (Welding source) |
Performance | Motion range | Max speed | Load capacity |
J1 | ±160° | 176.7 °/s | 511Nm |
J2 | -72° ~ +110° | 173.6 °/s | 416Nm |
J3 | -120 ° ~ +70° | 170.0 °/s | 188Nm |
J4 | ±150° | 295.9 °/s | 1Nm |
J5 | -110 ° ~ +105° | 197.3 °/s | 44Nm 0.30kg.㎡ |
J6 | ±320° | 194.6 °/s | 68Nm 0.05kg.㎡ |
MIG welding manipulator excellent performance
Precision
Unit:mm
Type | Actual data (Genius) | Reference data (Import) | Test speed | Test scheme |
Position repeatability RP | 0.063 | ± 0.07 | 60m/min | A |
Tracking accuracy ATp | 0.322 | 0.500 | 3m/min | B |
Track repeatability RTP | 0.060 | -- | 2m/min | A |
Track speed accuracy | 0.034% | -- | 2m/min | A |
Track speed repeatability RV | 0.025% | -- | 2m/min | A |
Position overshoot | 0.052 | 0.050 | 2m/min | A |
Big circle roundness1 | 0.617 | -- | 2m/min | A |
Big circle roundness2 | 0.402 | -- | 2m/min | B |
Small circle roundness | 0.286 | 0.300 | 2m/min | A |
★ Noted
1. All measured data were obtained strictly according to the national standard GB/T12642 (ISO9283) test method.
2. Test plan A represents the test using Leica laser tracker. The measured data were all from the test report issued by Shanghai Electrical Equipment Testing Co., Ltd. (National Robot Testing and Evaluation Center Headquarters) (Report No. ROT18-0112), for the measured data in the table, the worst value of all the results in the test report was taken. The test plan B represents the test using the Faro laser tracker. The measured data is from the our test room, and the measured data is taken as the average value of the batch test.
3. Because the welding robot is required to run faster as fast as possible, the repeatability of the first performance index is 60m/min according
to the international test speed, and since the actual welding speed will not exceed 2m/min, other performance indicators are based on
international the test speed is 2m/min.
4. Import reference data are from performance specifications or public reports of international mainstream robots.
Noise
Unit:dB
Motion position | The 1st axis | The 2nd axis | The 3rd axis | The 4th axis | The 5th axis | The 6th axis | 6 axises linkage |
Measured value | 65.6-70 | 61.8-66.8 | 58.4-66.3 | 62.7-67.7 | 61.2-69.1 | 58.4-62.4 | 62.4-68.3 |
★ Noted
1. The speed was 100%, the ambient noise was 54.3dB, and the ambient temperature was 15.9°C.
2. Using the pulse sound level meter (HS5660B), the measured value is measured from the distance of 1 m from the measured position.